Diamond BB Electric Press Brakes


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Fully Electric Diamond BB Press Brake

From the originators of the world’s first electric press brake, the BB Series offers solid performance and know how in bending. The BB Series ball screw press brake with 100% MITSUBISHI electronics, motors, and servo drives feature an AC Servo motor and ball screw mechanism for high-speed productivity and repeatability (± 0.001mm). When you need accuracy every time, you can count on the BB Series. The Upper Beam Drive System enables high-speed movement and incredible ram repeat-stop accuracy. The high speed, high precision back gauge has a four-micron positioning accuracy thanks to MITSUBISHI motor technology. Easy 22-inch color multi-touch screen running Windows, making programming simple and quick. Environmentally clean and quiet, the BB Series is the crown jewel of any bending department.  

Design & Features

 
  • High Accuracy (±1 micron)

  • 22” Multi-Touch LCD Control

  • 3D Simulation

  • Tooling Library

  • World Class Productivity

  • 28 to 55 US Tons

  • 25 to 83 Inch Bending Lengths


 

  • Pulse handle with axis control & bending support

  • 25.6” X-axis max gauge distance

  • (4 micron back gauge repeat accuracy) +0.004mm

  • CNC control with Microsoft Windows

  • CNC back gauge (4 or 5 axis back gauge)

  • LED lighting over back gauge and front work area

  • European One Touch tool holders


Diamond BH Hybrid Series Press Brakes


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Diamond BH Dual Drive Hybrid Press Brake

The Diamond BH “Dual Drive” system controls high-speed up and down movement with a ball screw and bending movement by the servo-hydraulic piston. The Dual Drive System allows high-speed down-movement at 200 mm per second with high repeat-stop accuracy. In addition, the Dual Drive System offers energy savings thanks to an assist device that stores the energy of down movement and returns it during ram up movement. The ram floats on a gas cushion, thereby greatly diminishing the weight to return the ram to the top of the stroke. Accuracy is key to the BH Series. Ram cylinders powered by AC servo motor piston pumps deliver positioning accuracy unparalleled in the industry. Combined with the accuracy (4 micron) of the back gauge driven by MITSUBISHI motors every time part after part! With Automatic Thickness Detection, angular irregularities are minimized due to material thickness and off-center bending, the BH Series proves to be an amazing machine tool.

Design & Features

  • Intelligent Intuitive Control

  • Highly Reliable

  • Cost Efficient Operation

  • World Class Productivity

  • Innovative Dual Drive system

  • 22” Multi-Touch Display

  • Tooling Library

  • Large Program Capacity (40GB)

  • 85 - 250 US Tons

  • High stable repeat accuracy (1-micron repeat accuracy)

  • +0.001mm High-Speed Hybrid drive (Fastest cycle time in its class)

  • Large Stroke and Open Height

  • Patented Automatic Micro Wedge Crowning

  • Automatic Thickness Detection – On The Fly

  • Standard 5 axis back gauge

  • USB & Lan peripheral

  • 102” -161” Bending Lengths


ATC ( Automatic Tool Change ) System


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Diamond ATC Press Brake

The ATC brings further production increase and reduction of set-up time to the BH Dual Drive series. The TC 32 was developed by reviewing tool-changing applications in the market and bringing to the market greater variation of solutions to support customer’s goal of improved efficiency. The perfect solution for high mix low volume work in today’s modern manufacturing environment.

ATC Overview

Tool Storage & Storage Capacity - For tool storage customers now have options ranging from 32 meters (107.28’) up to 52 meters (170.60’) of tooling. Allowing the greatest variation of tooling storage ranging from high runner v openings or specialized tooling such as hemming or offset tooling.

Automated tool changing Improved - Fully automated tool setup/manipulator/tool cleaning – The TC will automatically change the tooling while the operator tends to other tasks further reducing the setup time to mere minutes. Due to the large single manipulator, larger tools are able to be picked and placed inside of tool setups to reduce setup time of similar tool staging. During the tool change process, the manipulator automatically cleans the bed surface and tooling removing an additional process seen in other TC applications.

User-Friendly Operation - Create programs offline through Diamond Bend or at the control - Allowing the greatest amount of flexibility for operators programs can be created offline or at the press brake for the ATC. The operator can choose to use the ATC when using programs or if tools are not available in the TC will wait patiently for the next job to load tooling.

The Machine Becomes the Teacher - Utilizing both the VIDERE operator support system and the ATC to automatically change the tooling it provides the ultimate solution for improved production and increased efficiency in the bending department. Supporting new operators or more seasoned brake operators with information in real-time in front of the operator while changing the tooling automatically is an unprecedented solution never offered to customers until today.


Videre Series Press Brake


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Operator Support System

The VIDERE operator support system was developed to simplify press brake operations by clearly showing in front of the operator functional process information that is simple to see and effortless to understand.

Information from setup to processing is displayed in real time, real size and real location. Setup and work handling that once required a skilled operator is now simplified by VIDERE, improving productivity by reducing bending defects and eliminating non-value added steps in an operators daily machine interactions.

Virtual Training - Reduced Set-up Time - Fewer Mistakes - Improved Productivity - Machine Status